基于稻壳灰的高纯度白炭黑制取工艺优化及其性能分析

    Process optimization and performance analysis of high purity white carbon black based on rice husk ash

    • 摘要: 我国稻壳资源丰富,其完全燃烧后可产生含硅量约90%的副产物,若不能及时利用会造成资源的极大浪费,同时污染环境,本着提高粮食副产物的附加值和保护环境的目的,以稻壳灰为原料,采用碱溶酸沉的方法将其中的SiO2溶出制备高纯度白炭黑。首先通过单因素试验研究氢氧化钠溶液和稻壳灰的液料比、反应温度、反应终点pH值对白炭黑纯度的影响,然后采用Box-Behnken中心组合设计响应面试验以优化制备工艺。结果表明:影响白炭黑纯度的因素次序为反应温度>反应终点pH值>液料比,反应温度对白炭黑的纯度影响极其显著,反应终点pH值与液料比交互作用影响显著。得到最佳工艺条件:液料比11(mL/g)、反应温度60℃、反应终点pH 10,在此条件下制得的白炭黑纯度为98.56%,产品通过红外光谱进行了表征,质量检测结果符合国家标准。

       

      Abstract: Rice husk resources are rich in China, which, after complete combustion, can produce byproducts containing about 90% silicon. It would cause a great waste of resources as well as environmental pollution if they were not timely utilized. In order to enhance the added value of the byproducts of foods and protect the environment, this study prepared high-purity white carbon black by dissolving SiO2 out of rice husk ash with the method of alkali dissolution and acid precipitation. This study first investigated the effects of liquid-solid ratio (sodium hydroxide solution/rice husk ash), reaction temperature, and the pH value of reaction endpoint on the purity of white carbon black via single-factor test. Then, the preparation process of white carbon black was optimized by Box-Behnken center combination experimental design. The results showed that factors affecting the purity of the white carbon black were in this order: reaction temperature > the pH value of reaction endpoint > liquid-solid ratio. The influence of the temperature of reaction endpoint on the purity of white carbon black was extremely significant, and the interaction between the pH value of reaction endpoint and the liquid-solid ratio was also significant. The optimum preparation conditions were as follows: the ratio of sodium hydroxide solution to husk ash was 11 (mL/g), the reaction temperature was 60 ℃, the pH value of reaction endpoint was 10. Under these conditions, the purity of white carbon black can be maximized up to 98.56%, and it was under national standards characterized by infrared spectroscopy.

       

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