粮食平房仓底部竖向压力现场试验及离散元模拟

    Experimental study and numerical simulation analysis on influencing factors of vertical pressure at the bottom of stored grain

    • 摘要: 对平房仓散装粮堆底部竖向压力进行了现场实测研究,并利用离散元软件PFC3D对粮食颗粒进行了基于clump颗粒簇单元改进,将仓底竖向压力数值模拟结果与现场试验结果进行对比分析,探讨了仓底竖向压力的分布规律及其影响因素。结果表明:竖向压力沿着粮仓范围,呈现中间大、两边小的规律,与《粮食平房仓设计规范》推荐的均匀分布差异很大。粮食颗粒形状、装料方式、仓壁摩擦系数等都会影响粮食底部竖向压力分布。椭球颗粒配位数为10.36,更容易发生自锁现象,呈现的底部压力离散性更小。装料方式不同,粮堆不同位置的密实状态不同,从而影响底部竖向压力的分布。仓底竖向压力分布与仓壁摩擦系数、距仓壁距离有关,仓壁摩擦系数越大且越靠近仓壁,其对应仓底竖向压力越大。现场试验和数值分析均表明,距离仓壁小于5 m范围内,压力分布系数增长较快,而距离墙壁大于8 m后,仓壁对仓底竖向压力影响较小。

       

      Abstract: The vertical pressure at the bottom of the bulk grain pile in a large warehouse was measured and studied. The discrete element software PFC3D was used to improve grain particles based on clump particle cluster element. The results of numerical simulation of bottom pressure were compared with field tests, and the distribution law of vertical pressure at the bottom of grain pile and its influencing factors were discussed. It can be concluded that the improved particle cluster element based on clump element can better simulate the non-uniformity of vertical pressure at the bottom of grain pile. A spatial distribution of the vertical floor pressure is presented along the whole bin, which is greatly different from that obtained from the recommended equation in the Code. The pressure increases with the distance from the corresponding bin wall. The particle shape, filling method and the friction between the wall and the grain affect the pressure. The coordination number of spherical particles and ellipsoid particles are 6.12 and 10.36, respectively. The ellipsoid particles are more prone to self-locking phenomenon, which can resist the fluctuation of vertical pressure at the bottom of grain pile. The vertical pressure at the bottom presented by ellipsoid particles has better dispersion and can better simulate the law of bottom pressure. The compaction state of grain pile structure is different due to the different forming modes of grain particles, which affects the distribution of vertical pressure at the bottom of the warehouse. It is shown that the friction between the bin and the granular grain, as well as the distance away from the bin wall, has a significant effect on the vertical floor pressure. The distribution law of vertical pressure at the bottom of the silo is different with different friction coefficient of the silo wall. A distribution coefficient of pressure is defined to quantify the pressure distribution of different locations in the bin bottom. The pressure distribution coefficient is small at the bin wall, whereas it gradually increases with the enhancement of the distance of corresponding wall surface. When it reaches a certain distance, the pressure distribution coefficient decreases slightly, but the decreasing range is small. As depicted in the investigation and examination, the distance away from the bin wall is smaller than 5 m, the distribution coefficient of pressure increased rapidly. After that, it will increase slowly until it becomes stable gradually at about 8 m away from the corresponding bin wall both in the results of field test and the discrete element modeling.

       

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