基于玻璃化转变的稻谷干燥工艺研究

    Study on rice drying process based on vitrification transformation

    • 摘要: 稻谷收获后含水率可高达30%~35%,不及时干燥易发生霉变、发芽等情况,导致稻谷品质下降,损失严重,而常用的热风干燥在效率及干后品质方面存在优化空间。以稻花香2号为研究对象,将玻璃化转变理论与分程干燥工艺相结合,分析恒温及变温干燥工艺中干燥温度、升温速率及湿基含水率对干燥时间及稻谷干后品质的影响。结果表明:玻璃态变温干燥工艺中虽干燥速率慢但较大程度上降低了稻谷的爆腰率,保证了稻谷的干后品质;橡胶态分程变温干燥工艺中爆腰率较60~65℃的恒温干燥工艺降低64.7%左右,整精米率提升112.5%左右,与玻璃态变温干燥相比,干燥前后稻谷蛋白质含量与直链淀粉含量差别不大,但其干燥速率更高,所需干燥时间更短。将玻璃化转变理论与橡胶态分程变温干燥工艺相结合,可在有效降低稻谷干后品质损失的同时,提高干燥效率,实现高水分稻谷的高效保质干燥。

       

      Abstract: Rice is a staple food in many countries. After harvesting, the rice moisture content can reach up to 30% -35%. When rice is not dried enough, it is prone to be mildewed, resulting a deteriorating quality and a huge economical loss annually. Hot air drying is one of commonly used drying methods after rice harvest, however, a high drying temperature usually causes rice cracked-waist, therefore, it is urgent to find a balance between hot air drying temperature and post-drying quality. In this paper, Daohuaxiang No. 2 rice was used as the research object, the vitrification transformation theory was combined with the fractional drying process, and the wet base moisture content was adjusted to 30.0% ±0.5% by artificial humidification method. The constant temperature, variable temperature and vitrification transformation tests of rice were carried out by electric blast drying oven, differential scanning calorimeter and other equipments. The effects of drying temperature, heating rate and moisture content of wet base on the quality of rice after drying were analyzed to optimize the drying process. The results showed that although the drying rate of the glass drying process was slow, the cracking rate of rice was reduced to a large extent and the quality of rice after drying was guaranteed. Compared with the constant temperature drying process with the same drying rate, the cracking rate decreased by about 64.7%, and the mopping rate increased by about 112.5%. The changes of protein content and amylose content of rice before and after drying were little different from those of the glass drying process with variable temperature, but the drying rate was higher and the drying time was shorter. In this paper, the rubber phased variable temperature drying process was proposed. In the first stage, the drying stage was kept at a constant temperature of 65 ℃. After the water content of rice decreased to 22%, the temperature decreased to 40 ℃ in the second stage of variable temperature drying. This technology could effectively reduce the quality loss of rice after drying, improve the drying efficiency, and realize a high quality and high efficiency drying of rice with high moisture. The method in the present work provides a new idea for hot air drying of high moisture rice.

       

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