小麦籽粒Ab-T10破碎模型参数标定

    Parameter calibration of wheat grain Ab-T10 crushing model

    • 摘要: 离散元法在粮食颗粒中的研究应用较为广泛,但是小麦颗粒在破碎仿真过程中数学模型参数的研究较为匮乏。为了寻找在破碎仿真过程中更适合小麦籽粒的破碎参数设定,以小麦籽粒为研究对象,搭建了冲击落锤破碎试验平台,通过试验得到了参数标定目标值,采用最陡爬坡试验和Box-Behnken响应面试验,根据回归方程与响应面分析得到适用于模拟仿真小麦籽粒快速破碎模型Ab-T10中关键参数的最优组合,并对标定参数进行多组交叉验证。研究结果表明:颗粒特性选择函数参数S为0.001 46 kg/J;颗粒参考最小破碎比能Eref为85.74 J/kg、筛下物占初始粒度中径10%的最大累计质量分数Mt10为4.97%;仿真试验与实际试验最大相对误差为2.4%,说明标定的参数可有效表征小麦籽粒冲击破碎过程。研究结果对后续小麦加工中的研磨破碎分析具有一定的参考价值。

       

      Abstract: At present, the discrete element method is widely used in grain research, especially in simulating the movement of grain, however, there is a lack of research on the mathematical model parameters of wheat grain crushing in the process of crushing simulation. In order to find a more suitable Ab-t10 model crushing parameter setting for wheat grain in the process of crushing simulation. In this study, wheat grain was selected as the research object, the impact drop hammer crushing test platform was built, and the wheat crushing model t10 value was obtained by falling weight test, screening and weighing after crushing. Taking the test value as the objective function, the steepest climbing test and Box-Behnken response surface test were carried out to obtain the parameter combination which was close to the actual test value. Then, based on the regression equation and response surface analysis, the optimal combination of key parameters of Ab-T10, which was suitable for simulating the rapid crushing model of wheat grains, was obtained by using data analysis method. The selection parameter S of particle characteristics was 0.001 46 kg/J, the reference minimum specific energy Eref of particles was 85.74 J/kg, and the maximum t10 value Mt10 was 4.97%,which was the maximum cumulative mass percentage of the undersized material accounting for 10% of the initial particle size. According to the calibrated optimal parameter combination, several groups of cross-validation were carried out on the calibrated parameter combination, and the actual experimental verification index was obtained by taking different falling height as variables. The calibrated value was substituted into the discrete element software for numerical simulation to get the simulation test value, and then each height simulation test was compared with the actual test. The relative error of t10 value between simulation test and actual test was calculated, and the maximum relative error rate was less than 2.4%, indicating that the calibrated parameters can effectively characterize the impact crushing process of wheat grain. This study not only improves the parameter setting of wheat grinding and crushing simulation analysis, but also has a certain reference significance and value for the study of wheat crushing mechanism.

       

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