响应面法优化色选机分选玉米胚芽的工作参数

    Optimization on process parameters of corn germ separation with color sorter by response surface methodology

    • 摘要: 为提高色选机分选玉米胚芽的效果,保证胚乳碴产品的质量,使用色选机进行玉米胚芽分选试验,通过单因素试验研究了色选机流量、精度、气阀延时时间对玉米选胚效果的影响,通过Box-Behnken中心组合试验和响应面分析法优化了色选机分选玉米胚芽的工作参数。结果表明:流量、精度、气阀延时时间对成品选净率的影响程度为精度>气阀延时时间>流量,对废料带出比的影响程度为精度>流量>气阀延时时间;色选机分选玉米胚芽的最佳工作参数组合为流量30、精度133、气阀延时时间2.6 ms,色选后成品选净率为95.44%,废料带出比为10.89,所获得的胚乳碴成品脂肪含量降为2.13%,蛋白质含量降为8.80%。研究结果可为色选机分选玉米胚芽达到最佳效果提供技术支持。将色选技术用于玉米干法加工工艺,配合重力选胚,可获得更加理想的玉米胚芽分选效果。

       

      Abstract: To enhance the efficiency of sorting corn germs using a color sorter and ensure the quality of endosperm residue products, experiments on sorting corn germs with a color sorter were conducted. A single-factor experiment was employed to investigate the impact of the color sorter’s flow rate, accuracy, and pneumatic valve delay time on the sorting effectiveness of corn germs. The working parameters for sorting corn germs using the color sorter were optimized through Box-Behnken central combination test and response surface methodology. The results indicated that the degree of influence on the net selection rate of the final product was in the order of accuracy> pneumatic valve delay time> flow rate, while for the error-sorting rate of the rejected material, it was accuracy> flow rate> pneumatic valve delay time. The optimal combination of working parameters for sorting corn germs using the color sorter was determined to be a flow rate of 30, accuracy 133, and pneumatic valve delay time 2.6 ms. Under these conditions, the net selection rate of the color-sorted final product was 95.44%, and the error-sorting rate of the rejected material was 10.89. The fat content of the obtained endosperm residue product was reduced to 2.13%, and the protein content was reduced to 8.80%. The research findings provide technical support for achieving optimal performance in sorting corn germs using a color sorter. By incorporating color sorting technology into the dry process of corn in conjunction with gravitation germ separation, a more ideal effect of corn germs separation can be achieved.

       

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