液态中种发酵法制作酸面团馒头及工艺参数的优化

    Production of sourdough steamed bread by liquid sponge fermentation and parameters optimization

    • 摘要: 为探究液态中种发酵法制作酸面团馒头的工艺,利用固态酸种制备液态酸种,通过测定液态酸种和中种中乳酸菌和酵母菌的活菌数及pH值与可滴定酸量(TTA量)等指标确定液态酸种适合的成熟时间范围和连续培养工艺。在此基础上,研究中种发酵时间、酸种熟化时间、中种中小麦粉的添加量以及液态酸种的添加量等单因素对馒头品质的影响。随后以感官评分为响应值,通过响应面试验,优化制作酸面团馒头的工艺参数。最后,对比分析了酵母快速法、冷藏中种法以及液态中种法等方法制作的馒头品质。结果表明:液态酸种适合的熟化时间为9~21 h;液态酸种自制备之日起,在连续培养4 d后,用其接种的液态中种中乳酸菌和酵母菌的活菌数及pH值与TTA量达到稳定状态。制作酸面团馒头的最佳工艺参数为中种发酵时间7 h、酸种熟化时间15 h、中种中小麦粉的添加量25%、液态酸种的添加量40%,在此条件下制作的馒头比容大,口感和风味好。液态中种发酵法可制作高品质的酸面团馒头,且液态酸种和中种可以通过管道输送,非常适合传统发酵剂馒头的工业化和规模化生产。

       

      Abstract: To investigate the production of sourdough steamed bread by liquid sponge fermentation, solid sourdough was converted into liquid sour, and sourdough steamed bread was prepared using the liquid sponge fermentation. The optimal maturation time range and continuous propagation process were determined by analyzing changes in the viable cell counts of lactobacilli and yeast strains in liquid sour and sponge, as well as pH and TTA. Based on these findings, the effects of four single factors sponge fermentation time, liquid sour maturation time, flour dosage in liquid sponge, and liquid sour dosage on the quality of steamed bread were investigated. Using sensory scores as the response variable, the process parameters for producing sourdough steamed bread were optimized through response surface methodology. The quality of steamed bread prepared by different methods, including the yeast rapid method, retarding sponge-dough method, and liquid sponge method, was finally compared.The results revealed that the optimal maturation time for liquid sour ranged from 9 h to 21 h. After 4 days of continuous replenishment, the viable cell counts of lactobacilli and yeast strains and pH and TTA in liquid sour became stable. The optimal process parameters for producing sourdough steamed bread were as follows: sponge fermentation time, 7 h; liquid sour maturation time, 15 h; flour dosage in liquid sponge, 25%; and liquid sour dosage, 40%. Steamed bread produced under these conditions exhibited a larger volume, improved texture, and enhanced flavor. Liquid sponge fermentation can produce high quality sourdough steamed bread, due to the pumpable nature of liquid sour and sponge, this method is highly suitable for the industrialization and large-scale production of steamed bread made with traditional fermenting agents.

       

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