平筛运动参数对小麦磨后不同系统物料筛理效率的影响

    Influence of plansifter motion parameters on sieving efficiency of different systems of materials after wheat milling

    • 摘要: 为提高平筛对制粉系统中不同物料的筛理效果,提升制粉质量与效率。选取典型的制粉生产线中皮磨、心磨、渣磨和尾磨的磨下物料进行筛理试验,分析研究不同特征物料在不同运动参数下的筛理效果差异。结果表明:平筛运动的离心加速度对筛理效果有显著影响;前路皮磨系统物料和渣磨系统物料在分离粗渣时,当离心加速度(ω2r)为9.37 m/s2,运动参数为回转直径(D)65 mm、转速(n)162 r/min时,筛理效果最佳;后路皮磨物料在ω2r=10.96 m/s2,运动参数为D=65 mm,n=188 r/min时,筛理效果最优;对于心磨系统物料,使用11XX筛网筛理时,前路心磨系统物料在ω2r=18.51 m/s2,运动参数为D=50 mm,n=260 r/min时的筛理效果最好;后路心磨和尾磨系统物料在使用12XX筛网筛理时,ω2r=20.71 m/s2,运动参数为D=50 mm,n=275 r/min时的筛理效果最为理想。因此在实际生产中,应根据物料的系统位置、粒度特征和筛理需求,优化选择平筛的运动参数,以提高筛理效率。

       

      Abstract: In order to improve the sifting efficiency of plansifter on different materials in the milling system, and improve the quality and efficiency of powder making. The grind of a total of 12 mills, including break system, reduction system, sizing system and tailing roll, obtained from a typical milling production line, was taken as the object of study, to analyze and compare the basic characteristics of each material, and compare the differences in sieving effect under different motion parameters. The results show that the centrifugal acceleration of the flat sieving motion has a significant effect on the sieving effect. When separating the coarse semolina from the material of the front road break system and the sizing system, the best screening effect is achieved when the centrifugal acceleration is ω2r=9.37 m/s2, the motion parameters is rotary diameter D=65 mm, and the rotational speed n=162 r/min. The optimum screening effect was achieved at ω2r=10.96 m/s2 for the grind of the back-road break system with a motion parameters of D=65 mm; n=188 r/min. For the material of the heart mill system, when using 11XX screen, the material of the front - reduction system has the best screening effect at ω2r=18.51 m/s2, motion parameters of D=50 mm; n=260 r/min; the material of the back - reduction system and tail roll system has the best screening effect at 12XX screen when ω2r=20.71 m/s2, motion parameters of D=50 mm; n=275 r/min. Therefore, in actual production, the motion parameters of flat screen should be optimally selected according to the system location, particle size characteristics and screening requirements of materials to improve screening efficiency.

       

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