平筛运动参数对小麦磨后不同系统物料筛理效率的影响

    Effect of plansifter motion parameters on sieving efficiency of materials in different systems after wheat milling

    • 摘要: 为提高平筛对制粉系统中不同物料的筛理效果,提升制粉质量与效率,选取典型的制粉生产线中皮磨、心磨、渣磨和尾磨的磨下物料进行筛理试验,研究不同特征物料在不同运动参数下的筛理效果差异。结果表明:平筛运动的离心加速度对筛理效果有显著影响;前路皮磨系统物料和渣磨系统物料在分离粗渣时,当离心加速度(ω2r)为9.37 m/s2,回转直径(D)为65 mm、转速(n)为162 r/min时,筛理效果最佳;后路皮磨物料在ω2r=10.96 m/s2D=65 mm、n=175 r/min时,筛理效果最优;前路心磨系统物料在使用11XX筛网筛理时,ω2r=18.51 m/s2D=50 mm、n=260 r/min时的筛理效果最好;后路心磨和尾磨系统物料在使用12XX筛网筛理时,ω2r=20.71 m/s2D=50 mm、n=275 r/min时的筛理效果最为理想。因此,在实际生产中,应根据物料的系统位置、粒度特征和筛理需求,优化选择平筛的运动参数,以提高筛理效率。

       

      Abstract: To improve the sifting efficiency of plansifter on different materials in flour milling systems and improve milling quality and efficiency, sieving tests were conducted on milled materials from the break system, reduction system, sizing system, and tailing roll in a typical flour milling production line. The differences in sieving effects of materials with distinct characteristics under different motion parameters were analyzed and studied. The results showed that the centrifugal acceleration of flat sieving motion had a significant impact on the sieving effect. For separating coarse semolina from materials in the front break system and sizing system, the optimal sieving effect was achieved when the centrifugal acceleration (ω2r) was 9.37 m/s2, with motion parameters of a rotating diameter (D) of 65 mm and a rotational speed (n) of 162 r/min. The optimum screening effect was achieved at ω2r=10.96 m/s2 for the grind of the back-road break system with motion parameters of D=65 mm and n=175 r/min. For materials in the reduction system, when using 11XX sieves, the material of the front reduction system achieved the best sieving effect at ω2r=18.51 m/s2, with motion parameters of D=50 mm and n=260 r/min. For materials in the back reduction system and tailing roll system sieved with 12XX sieves, the most ideal sieving effect was observed at ω2r=20.71 m/s2, with motion parameters of D=50 mm and n=275 r/min. Therefore, in actual production, the motion parameters of flat sieves should be optimally selected based on the system position, particle size characteristics, and sieving requirements of materials to improve sieving efficiency.

       

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