花生荚果热泵-红外组合干燥特性及工艺优化

    Drying characteristics and process optimization of peanut pod heat pump and infrared combination

    • 摘要: 为优化花生荚果干燥过程,提高干燥效率和质量,对花生荚果热泵-红外组合干燥(HPD-ID)的特性进行了研究。通过单因素试验分析热泵温度、转换含水率及红外温度对HPD-ID干燥特性的影响,并探讨了其动力学。以干燥速率、色差、粗脂肪含量为评价指标,利用Two-term模型描述花生荚果HPD-ID过程。通过Box-Behnken响应面法优化HPD-ID工艺参数,确定最佳工艺条件。结果表明:Two-term模型能准确描述花生荚果的HPD-ID过程(R2= 0.995),有效水分扩散系数(Deff)为1.38×10-10~2.74×10-10 m2/s;干燥活化能(Ea)为27.71 kJ/mol;在热泵干燥温度53 ℃、转换含水率19%、红外干燥温度49 ℃的最佳工艺条件下,HPD-ID平均干燥速率为0.044 6 g/(g·h)、粗脂肪含量为49.32 g/100 g、色差为3.71,显著优于单一热泵或红外干燥(P<0.05)。因此,HPD-ID提升了花生荚果的干燥速率和质量,为花生荚果及其他油料作物的节能高效干燥提供了理论依据和技术参考。

       

      Abstract: To optimize the drying process of peanut pods and enhance both efficiency and product quality, this study investigated the drying characteristics of peanut pods under heat pump-infrared combined drying (HPD-ID). Single-factor experiments were conducted to evaluate the effects of heat pump temperature, switching moisture content, and infrared temperature on drying behavior, and the kinetics of the HPD-ID process were further analyzed. The drying rate, color difference, and crude fat content were selected as key evaluation indicators, and the Two-term model was applied to describe the drying kinetics of peanut pods, showing an excellent fit (R2=0.995 4). Based on the Box-Behnken response surface methodology, optimal drying parameters were determined. Results indicated that the Two-term model accurately represented the HPD-ID drying process (R2=0.995), with an effective moisture diffusivity (Deff) ranging from 1.38×10-10 to 2.74×10-10 m2/s and an activation energy (Ea) of 27.71 kJ/mol. Under optimal conditions:a heat pump temperature of 53 ℃, transition moisture content of 19%, and infrared temperature of 49 ℃:the average drying rate reached 0.044 6 g/(g·h), the crude fat content was 49.32%, and the color difference (ΔE) was 3.71. Compared with individual heat pump or infrared drying, the HPD-ID system significantly improved both drying efficiency and product quality (P < 0.05). Overall, the HPD-ID technique effectively integrates the complementary advantages of heat pump and infrared drying, achieving rapid, uniform, and high-quality dehydration. This study provides a theoretical and technical reference for developing energy-efficient drying methods for peanut pods and other oilseed crops.

       

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