包装粮吨袋堆垛的倒塌机制及稳定性研究

    Collapse mechanism and stability study of stacked ton bags for packaged grain

    • 摘要: 柔性集装袋(吨袋)形式储存的包装粮堆垛是成品粮存储的重要方式。由于堆垛高大,易引发倒塌事故,威胁作业人员安全并影响粮食储存质量。通过开展现场倒塌试验,研究吨袋柔性对堆垛倒塌过程的影响,试验对象为4种倒塌工况(两层堆垛、每层偏移量相同的3层堆垛、每层偏移量不同的3层堆垛,以及第3层无偏移的3层堆垛),并结合理论计算分析其倒塌机制。结果表明:将堆垛视为刚体的偏移倒塌计算结果与试验数据相比,误差达45.5%~63.6%;堆垛层间有效接触面积缩减与层间接触变形效应共同诱发了"偏移-变形"正反馈循环的倒塌模式;基于吨袋柔性,提出了引入有效接触面积缩减系数(β)和层间接触变形系数(γ)的双参数堆垛偏移倒塌预测模型;采用量化参数β=0.82和γ=1.87(平均值)后,预测误差显著降低至5.0%~12.0%。本研究为包装粮吨袋堆垛的安全设计与稳定性评估提供了理论依据。

       

      Abstract: Stacking using flexible intermediate bulk containers (FIBCs), commonly known as ton bags, is a widely adopted method for storing packaged finished grain. However, due to the considerable height of such stacks, they are prone to collapse, posing significant safety risks to personnel and compromising grain storage integrity. This study investigates the collapse mechanisms and stability of FIBC-stacked grain through field collapse experiments. Tests were conducted on four stacking configurations: a two-layer stack, a three-layer stack with uniform interlayer offsets, a three-layer stack with varying interlayer offsets, and a three-layer stack where the third layer remained unoffset. The influence of FIBC flexibility on the collapse process was examined, and theoretical calculations and mechanistic analyses were performed. The results demonstrate that: The theoretical model assuming a rigid-body stack yielded collapse prediction errors of 45.5%-63.6% compared to experimental data. The collapse mode follows an "offset-deformation" positive feedback loop, driven by the reduction in effective contact area between layers and interlayer contact deformation. A dual-parameter predictive model incorporating the effective contact area coefficient (β) and the interlayer contact deformation coefficient (γ) was developed to account for FIBC flexibility. Using quantified values of β=0.82 and γ=1.87, the prediction error was reduced to 5.0%-12.0%. This model provides a reliable basis for the safe design and stability evaluation of FIBC-based grain storage systems.

       

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