酸面团冷藏中种发酵法对胶东大饽饽品质及老化特性的影响

    Effects of sourdough retarded sponge dough fermentation on quality and staling characteristics of Jiaodong steamed bread

    • 摘要: 胶东大饽饽是胶东地区的传统发酵面制品,针对其工业化生产中风味单一及易老化的问题,将酸面团与冷藏中种发酵法相结合,开发了一种兼具特色口感风味与适宜工业化生产的新工艺。通过单因素试验,考察总加水量、酸面团添加量及中种面团冷藏时间对胶东大饽饽品质的影响,并以感官评分为响应值,利用响应面法确定最优工艺参数。结果表明:酸面团冷藏中种发酵法制作胶东大饽饽的最优工艺参数为总加水量36%、酸面团添加量64%、中种面团冷藏时间24 h,此时平均感官评分为85.66分;与酵母快速发酵工艺相比,该法制作的胶东大饽饽比容更大、风味更丰富,且储藏期间硬度上升速率较慢、回生焓较低,表现出更优异的抗老化特性。研究表明,酸面团冷藏中种发酵工艺可显著提升胶东大饽饽的品质,并有效延缓其老化。

       

      Abstract: The industrial production of Jiaodong steamed bread is often characterized by bland flavor, rapid staling, inconsistent texture, and unstable product quality, which severely restrict the industrialization and market expansion of this traditional Chinese fermented flour product. To solve these challenges, a standardized production process was established in this study by combining sourdough fermentation with a retarded sponge dough technique. Three critical processing parameters, including water addition, sourdough addition, and refrigerated fermentation duration of sponge dough, were systematically optimized via single-factor experiments coupled with Box-Behnken response surface methodology, with sensory score set as the evaluation index. The optimized Jiaodong steamed bread was further compared with a control prepared by the conventional rapid yeast method in terms of specific volume, textural properties, sensory characteristics, volatile flavor compounds, and staling properties. The optimized process conditions were determined as 36% water addition, 64% sourdough addition, and 24 h refrigerated sponge dough fermentation, yielding a sensory score of 85.66. Compared with the rapid yeast method control, texture profile analysis revealed that the optimized Jiaodong steamed bread possessed a significantly higher specific volume, lower hardness, and improved elasticity and cohesiveness. Furthermore, the optimized product exhibited a greated diversity of volatile flavor compounds, especially alcohols, acids, and esters, which contributed to a more balanced and pleasant flavor profile. During 7 days of storage at 4 ℃, the optimized Jiaodong steamed bread showed a slower increase in hardness and lower retrogradation enthalpy detected by differential scanning calorimetry, indicating effective inhibition of starch retrogradation and delayed staling behavior. In conclusion, the combined application of sourdough fermentation and retarded sponge dough method remarkably improves the sensory quality, texture characteristics, flavor profile, and storage stability of Jiaodong steamed bread, providing a reliable technical reference for its high-quality, standardized, and industrial production.

       

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