磨粉机磨辊物料粉碎摩擦生热分析研究

    STUDY ON THE HEAT ANALYSIS AND CALCULATION OF CRUSHING FRICTION OF GRINDING ROLLER IN GRINDING MILL

    • 摘要: 辊式磨粉机在工作过程中长时间的研磨使磨辊产生的热量聚集在辊体内和磨粉机腔体,导致磨辊表面温度可达到60~80℃,极大降低了面粉的质量和口感。为探究辊体的升温机理,针对磨粉机中辊长1 000 mm,辊径250 mm的磨辊,建立磨辊-单颗粒小麦-磨辊模型,运用经典力学研究方法对磨粉机1B磨辊摩擦生成热进行分析研究。明确了辊体的升温机理,定量研究了辊间线压力、轧距、产热功率的各影响因素。结果表明:随着辊间压力、辊径、辊长、快慢辊速差、小麦料层进入压缩区时的弹性模量、喂料流量各影响因素的增加或轧距的减小,摩擦生成热功率均会增加,继而导致辊体温度的升高。快慢辊辊面摩擦产热功率之比等于快慢辊辊面与物料之间的滑动摩擦系数之比。研究结论对降低磨辊温升提供了理论依据。

       

      Abstract: The long-time grinding of the roller mill during the working process causes the heat generated by the roller to accumulate in the roller body and the mill cavity,so that the surface temperature of the roller can reach 60~80℃,which greatly reduces the quality and taste of flour.In order to investigate the heating mechanism of the roller body,this paper aims at the analysis of the friction heat generated by the 1B grinding roller of the milling machine by using the grinding roller-single-grain wheat-grind roller model for the mill roller with the length 1 000 mm and roller diameter 250 mm.The temperature rise mechanism of the roller body was verified,and the influencing factors of the line pressure between the rollers,the rolling distance,and the heat generation power were quantitatively studied.The results showed that with the pressure between the roller,the diameter of the roller,the length of the roller,the speed difference between the roller and the roller,the elastic modulus when the wheat layer enters the compression zone,the increase of the feed flow,or the reduction of the rolling distance,the frictional heat power would be generated.The ratio of the frictional heating power of the roller surface was equal to the ratio of the sliding friction coefficient between the roller surface and the material of the roller.The research results provide theoretical basis for studying how to reduce the temperature rise of the roller and provide reference for the peers.

       

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